Igiciro gishingiye ku kugabanya igihe cya laser cyonyine gishobora kuganisha ku bicuruzwa, ariko nanone birashobora kuba igikorwa cyo gutakaza igihombo, cyane cyane iyo impapuro zikora impapuro ziri hasi.
Mugihe cyo gutanga mubikoresho byimashini, mubisanzwe tuvuga kubyerekeye umusaruro wibikoresho byimashini. Ni kangahe azote ikata ibyuma igice cya santimetero? Gutobora bifata igihe kingana iki? Igipimo cyihuta? Reka dukore igihe cyo kwiga turebe uko igihe cyo gukora gisa! Mugihe izi ari ingingo zikomeye zo gutangiriraho, nukuri zirahinduka dukeneye gusuzuma mugihe dutekereza kubitsinzi?
Uptime nibyingenzi mukubaka ubucuruzi bwiza bwa laser, ariko dukeneye gutekereza kubirenze igihe bifata kugirango ugabanye akazi. Impano ishingiye gusa kugabanya igihe irashobora kugutera umutima, cyane cyane niba inyungu ari nto.
Kugirango tumenye ibiciro byose byihishe mugukata lazeri, dukeneye kureba imikoreshereze yumurimo, igihe cyimashini, guhoraho mugihe cyo kuyobora hamwe nubwiza bwibice, ibishoboka byose byo gukora no gukoresha ibikoresho. Muri rusange, ibiciro byibice biri mubyiciro bitatu: ikiguzi cyibikoresho, amafaranga yumurimo (nkibikoresho byaguzwe cyangwa gaze yingoboka yakoreshejwe), nakazi. Kuva hano, ibiciro birashobora kugabanywamo ibintu birambuye (reba Ishusho 1).
Iyo tubara ikiguzi cyumurimo cyangwa ikiguzi cyigice, ibintu byose biri mumashusho 1 bizaba igice cyibiciro byose. Ibintu bigenda bitera urujijo mugihe tubara ibiciro mumurongo umwe tutabanje kubara neza ingaruka kubiciro murindi nkingi.
Igitekerezo cyo gukoresha ibikoresho byinshi ntigishobora gutera umuntu uwo ari we wese, ariko tugomba gusuzuma inyungu zacyo kubindi bitekerezo. Iyo tubara ikiguzi cyigice, dusanga mubihe byinshi, ibikoresho bifata igice kinini.
Kugirango tubone byinshi mubikoresho, turashobora gushyira mubikorwa ingamba nka Collinear Cutting (CLC). CLC ibika ibikoresho no guca igihe, nkuko impande ebyiri zigice zakozwe icyarimwe hamwe no gukata. Ariko ubu buhanga bufite aho bugarukira. Biterwa na geometrie cyane. Ibyo ari byo byose, uduce duto dukunda guhanagura dukeneye gushyirwa hamwe kugirango inzira ihamye, kandi umuntu akeneye gutandukanya ibyo bice kandi byashoboka ko yabitandukanya. Yongeraho umwanya nakazi bitaza kubuntu.
Gutandukanya ibice biragoye cyane mugihe ukorana nibikoresho binini, kandi tekinoroji yo gukata laser ifasha gukora ibirango bya "nano" hamwe nubunini burenze icya kabiri cyubugari bwaciwe. Kubirema ntabwo bigira ingaruka kumasaha kuko ibiti bigumaho; nyuma yo gukora tabs, nta mpamvu yo kongera kwinjiza ibikoresho (reba Ishusho 2). Ubwo buryo bukora gusa kumashini runaka. Nyamara, uru nurugero rumwe gusa rwiterambere ruheruka rutagarukira gusa ku gutinda ibintu.
Na none kandi, CLC ishingiye cyane kuri geometrie, kubwibyo rero turashaka kugabanya ubugari bwurubuga mucyari aho kugirango biveho burundu. Umuyoboro uragabanuka. Nibyiza, ariko byagenda bite mugihe igice kigoramye kigatera kugongana? Abakora ibikoresho byimashini batanga ibisubizo bitandukanye, ariko inzira imwe iboneka kuri buri wese nukongeramo nozzle offset.
Icyerekezo cyimyaka mike ishize kwari ukugabanya intera kuva nozzle kugeza kumurimo. Impamvu iroroshye: laseri ya fibre irihuta, kandi fibre nini ya fibre irihuta rwose. Ubwiyongere bugaragara mu musaruro busaba kwiyongera icyarimwe muri azote. Laser ikomeye ya fibre ihumeka kandi igashonga ibyuma imbere mugukata byihuse kuruta lazeri ya CO2.
Aho kugabanya umuvuduko wimashini (zaba zitabyara umusaruro), duhindura nozzle kugirango ihuze akazi. Ibi byongera umuvuduko wa gaze yingoboka unyuze murwego utarinze kongera umuvuduko. Byumvikane nkuwatsinze, usibye ko laser ikomeza kugenda byihuse kandi kugoreka biba byinshi mubibazo.
Igicapo 1. Ibice bitatu byingenzi bigira ingaruka kubiciro byigice: ibikoresho, amafaranga yo gukora (harimo ibikoresho byakoreshejwe na gaze yingoboka), nakazi. Aba batatu bazaba bashinzwe igice cyigiciro cyose.
Niba porogaramu yawe ifite ikibazo cyihariye cyo guhinduranya igice, birumvikana guhitamo tekinike yo gukata ikoresha nozzle nini. Niba iyi ngamba yumvikana biterwa no gusaba. Tugomba kuringaniza ibikenewe muri gahunda ihamye hamwe no kwiyongera kwa gazi yingoboka izanwa no kwimura nozzle.
Ubundi buryo bwo gukumira ibice ni ugusenya umutwe wintambara, byakozwe nintoki cyangwa mu buryo bwikora ukoresheje software. Kandi hano na none duhura nuguhitamo. Igice cyo gusenya ibikorwa ibikorwa bitezimbere kwizerwa, ariko kandi byongera ibiciro bikoreshwa na gahunda zitinda.
Inzira yumvikana cyane yo guhitamo niba ukoresha slug gusenya ni ugutekereza guta amakuru arambuye. Niba ibi bishoboka kandi ntidushobora gahunda neza kugirango twirinde impanuka zishobora kuba, dufite amahitamo menshi. Turashobora kwizirika ibice hamwe na micro-latches cyangwa guca ibice byicyuma hanyuma tukareka bikagwa neza.
Niba umwirondoro wibibazo aribintu byose ubwabyo, noneho mubyukuri ntayandi mahitamo dufite, dukeneye kubishiraho ikimenyetso. Niba ikibazo kijyanye numwirondoro wimbere, noneho ugomba kugereranya igihe nigiciro cyo gusana no kumena icyuma.
Noneho ikibazo gihinduka ikiguzi. Kongera microtags biragoye gukuramo igice cyangwa guhagarika icyari? Niba dusenye umutwe wintambara, tuzongerera igihe cyo gukora laser. Nibihendutse kongeramo imirimo yinyongera mubice bitandukanye, cyangwa bihendutse kongera igihe cyakazi kubiciro byimashini? Urebye imashini isohora amasaha menshi, birashoboka ko iramanuka ikagera kubice bingana gutemwa mo uduce duto, dufite umutekano.
Umurimo ni ikintu kinini cyigiciro kandi ni ngombwa kuwucunga mugihe ugerageza guhangana kumasoko make yumurimo. Gukata lazeri bisaba imirimo ijyanye na progaramu ya mbere (nubwo ibiciro bigabanuka kuri reorders ikurikira) kimwe nakazi kajyanye no gukora imashini. Kurenza imashini zikoresha, ntidushobora kubona kumushahara wa laser ukora.
"Automation" mugukata lazeri mubisanzwe bivuga gutunganya no gutondekanya ibikoresho, ariko lazeri igezweho nayo ifite ubundi bwoko bwinshi bwo kwikora. Imashini zigezweho zifite ibyuma bihindura nozzle byikora, kugabanya ubuziranenge bwo kugenzura no kugaburira ibiciro. Nishoramari, ariko kuzigama kwabakozi bishobora kuvamo ikiguzi.
Kwishyura buri saha imashini ya laser biterwa numusaruro. Tekereza imashini ishobora gukora muri shift imwe yahoze ifata inshuro ebyiri. Muri iki kibazo, guhindura ibintu bibiri ukajya kuri kimwe birashobora gukuba kabiri imashini isohoka. Nkuko buri mashini itanga byinshi, tugabanya umubare wimashini zikenewe kugirango dukore akazi kangana. Mugabanye umubare wa laseri, tuzagabanya ibiciro byakazi.
Birumvikana ko kuzigama bizamanuka mumazi niba ibikoresho byacu bigaragaye ko bitizewe. Tekinoroji zitandukanye zo gutunganya zifasha guca lazeri gukora neza, harimo kugenzura ubuzima bwimashini, kugenzura nozzle byikora, hamwe na sensor yumucyo utangiza ibidukikije byerekana umwanda kumirahuri ikingira umutwe. Uyu munsi, turashobora gukoresha ubwenge bwimashini zigezweho kugirango twerekane igihe gisigaye kugeza gusana ubutaha.
Ibi byose biranga bifasha gutangiza ibintu bimwe na bimwe byo gufata imashini. Twaba dufite imashini zifite ubwo bushobozi cyangwa kubungabunga ibikoresho uburyo bwa kera (akazi gakomeye n'imyitwarire myiza), tugomba kwemeza ko imirimo yo kubungabunga irangiye neza kandi ku gihe.
Igicapo 2. Iterambere mugukata lazeri riracyibanda kumashusho manini, ntabwo kugabanya umuvuduko gusa. Kurugero, ubu buryo bwa nanobonding (guhuza ibice bibiri byakazi bikata kumurongo rusange) byorohereza gutandukanya ibice binini.
Impamvu iroroshye: imashini zigomba kuba mumikorere yo hejuru kugirango igumane ibikoresho byiza muri rusange (OEE): kuboneka x umusaruro x ubuziranenge. Cyangwa, nkuko urubuga rwa oee.com rubivuga: “[OEE] isobanura ijanisha ryigihe cyo gukora neza. OEE ya 100% isobanura ubuziranenge 100% (ibice byubuziranenge gusa), imikorere 100% (imikorere yihuse). ) no kuboneka 100% (nta gihe cyo gutaha). ” Kugera 100% OEE ntibishoboka mubihe byinshi. Inganda zinganda ziri hafi 60% nubwo bisanzwe OEE itandukana kubisabwa, umubare wimashini hamwe nibikorwa bigoye. Inzira zose, OEE indashyikirwa nibyiza bikwiye guharanira.
Tekereza ko twakiriye amagambo yatanzwe kubice 25.000 bivuye kumukiriya munini kandi uzwi. Kugenzura imikorere myiza yiki gikorwa birashobora kugira ingaruka zikomeye kumikurire yigihe kizaza cyikigo cyacu. Dutanga rero 100.000 $ kandi umukiriya arabyemera. Iyi ni inkuru nziza. Amakuru mabi nuko inyungu zacu ari nto. Tugomba rero kwemeza urwego rushoboka rushoboka rwa OEE. Kugirango tubone amafaranga, tugomba gukora ibishoboka byose kugirango twongere ubuso bwubururu no kugabanya agace ka orange mubishusho 3.
Iyo marge iri hasi, ibitunguranye byose birashobora guhungabanya cyangwa no guhindura inyungu. Ese gahunda mbi izangiza nozzle yanjye? Gupima nabi bizanduza ikirahure cyumutekano wanjye? Mfite igihe cyo guteganya kandi ntagomba guhagarika umusaruro kugirango mbungabunge. Ibi bizagira izihe ngaruka ku musaruro?
Porogaramu idahwitse cyangwa kuyitaho irashobora gutuma ibiryo byateganijwe (hamwe na federasiyo ikoreshwa mukubara igihe cyo gutunganya) kuba bike. Ibi bigabanya OEE kandi byongera igihe cyo gukora - nubwo bitabaye ngombwa guhagarika umusaruro kugirango uhindure ibipimo byimashini. Sezera kuboneka imodoka.
Kandi, ibice dukora byoherejwe kubakiriya, cyangwa ibice bimwe byajugunywe mumyanda? Amanota meza mubare ya OEE arashobora kubabaza rwose.
Kugabanya ibiciro bya Laser bifatwa muburyo burambuye kuruta kwishura gusa igihe cya laser. Imashini yimashini yumunsi itanga amahitamo menshi yo gufasha abayikora kugera kurwego rwo hejuru rwo gukorera mu mucyo bakeneye gukomeza guhatana. Kugirango dukomeze kunguka, dukeneye kumenya no gusobanukirwa ibiciro byose byihishe twishyura mugihe tugurisha widgets.
Ishusho 3 Cyane cyane iyo dukoresheje marike cyane, dukeneye kugabanya orange no kwagura ubururu.
FABRICATOR nikinyamakuru cyambere cyo gukora ibyuma no gukora ibyuma muri Amerika ya ruguru. Ikinyamakuru gisohora amakuru, ingingo za tekiniki n'amateka y'imanza zifasha ababikora gukora akazi kabo neza. FABRICATOR ikorera inganda kuva 1970.
Kugera kuri digitale yuzuye kuri FABRICATOR irahari, iguha uburyo bworoshye bwo kubona umutungo winganda.
Uburyo bwuzuye bwa digitale kuri Tubing Magazine burahari, kuguha uburyo bworoshye bwo kubona ibikoresho byinganda.
Kugera kuri digitale yuzuye kuri Fabricator en Español irahari, itanga uburyo bworoshye kubutunzi bwinganda.
Kevin Cartwright yafashe inzira idasanzwe kugirango abe umwigisha wo gusudira. Umuhanzi Multimedia ufite uburambe burambuye muri Detroit…
Igihe cyo kohereza: Nzeri-07-2023